Most chemical producers are faced with volatility in the cost of feedstock, a complex regulatory environment, and an aging infrastructure. To make things more difficult, the volume of knowledgeable and skilled workers is shrinking. Not easy scenarios to navigate. We can guide you through these instances. Whether it be reviewing your process control system, upgrading your legacy systems, or getting the most from the data you generate, we can advise you and help keep you competitive in this dynamic industry. Not sure where to start?
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- Why Japanese Factories Work
- Chemical Process Control Systems
- Mobile Devices in Factories: An Important Competitive Advantage
- New Tech, New Threats, and New Governance Challenges: An Opportunity to Craft Smarter Responses?
- Process automation system
- Looking to start your digital journey?
- FACTORY AUTOMATION AND PLANT MONITORING
Why Japanese Factories WorkVIDEO ON THE TOPIC: How Chiller, AHU, RTU work - working principle Air handling unit, rooftop unit hvac system
Mobile applications are already actively used to support commercial activity in manufacturing, and several companies are developing a mobile strategic plan. This article reports on the advantages of using mobility in manufacturing. Mobile devices are extremely convenient tools that allow us to access a sea of information and stay connected at all times.
Their use is so pleasant in our private lives, it makes sense that it is also the case in our professional life. Nowadays, the use of these small portable tools is practically a necessity to remain competitive in the business world and more precisely in the industrial field. The key here is the constant access to critical information everywhere, in real time, even when employees are no longer in the workplace. Mobility is considered one of the main agents of the Industrial Revolution.
Access to a large amount of real-time information via mobile devices leads to improved production processes. The lightweight of mobile devices makes them the most natural replacement for paper. In addition, they avoid the much more expensive installation of fixed supervision and control stations necessary to communicate with the central computer system of the plant. Smartphones, tablets, and smartwatches are tools with which most people are already familiar.
There is, therefore, no need for a strenuous adaptation period when these tools are integrated into the work process. Moreover, making this type of technology available at work could attract a younger workforce looking for a professional environment with advanced software systems and increase the retention rate of employees. The need to improve productivity and efficiency as well as the desire to benefit from the influx of information provided by the growing sources of sensors and scanners have propelled the use of mobile devices in the factory.
Imagine knowing at all times exactly what is on the production line or in your inventory no matter where you are. This allows employees to react much faster than before and reduce costly downtimes. Employees are freed from non-value added tasks. There is also an improvement in regulatory compliance, as mobile solutions allow far more monitoring than the archaic pen and paper method.
Mobile devices offer timestamps, product recall functionalities, and automatic alerts that eliminate delays and risk of errors. In short, mobility means better resource management, greatly improved quality control, more precision, better cost management and preventive maintenance. All of this translates into a guaranteed return on investment. Despite their small size, their performance is exceptional and the possibilities of these devices are practically infinite, one simply needs a little imagination.
For this company, the use of mobile devices has allowed rapid access to a large amount of documentation everywhere, the equivalent of having a complete library always at hand. The staff has even begun to find different ways to work with mobile devices which have allowed the company to create commercial value. We are continuously developing new applications or new use cases.
British Airways was able to greatly transform its operations thanks to mobility. The airline is now responding faster, is more productive and collaborating more efficiently across the enterprise since more than 40 business applications were incorporated into the company and approximately 17, iPads were provided to its staff members.
Ultimately, mobility is pushing manufacturers to compete on delivery times while making a better product in less time than before. It can sometimes even help to improve the brand image. Mobility ranks first among technological considerations of the PwC-listed business executives, a late adoption of this technology could mean a great loss of competitiveness in favor of concurrence.
According to Lopez Research6, most companies will have to integrate mobility in three phases:. Phase 1: Extension of existing mobile applications This first phase consists of extending the functionality offered by desktop software to mobile applications.
For example, mobile devices will be used to first replace paper and subsequently to approve requests, view expense reports and for time management.
Phase 2: Enhance the capabilities of existing applications Next, new features that are made accessible by mobile devices are added to the apps such as image capture, barcode scanning, voice commands, or geolocation to increase efficiency and productivity. Phase 3: Focus on mobility to reinvent business models and processes This final phase is characterized by the alteration of internal processes.
We reinvent the way we work through the opportunities offered by mobility. For example, a product manufacturing company could also become a service company. The abundance of information now available to executives also having great value for customers, they might be interested in providing some of this data to customers via smart mobile devices so they can track their products in real time or even place orders directly on an application.
Regardless of your field of business, it is important to properly orient the mobile strategy. Of course, a ton of software products and mobile applications are already available on the market. On the other hand, these public applications cannot be compared to an application perfectly adapted to the needs of the company.
Nowadays, affordable pricing of custom-made development services enables companies to make personalized applications profitable very quickly. The familiarity of mobile devices is a great asset but it can also cause people to underestimate the potential of this technology. Vitrine 4. This prestigious certification demonstrates the compliance of a business LinkedIn Facebook Twitter Email. The Stone Age Is Over The lightweight of mobile devices makes them the most natural replacement for paper.
Industrial Revolution Manufacturing manufacturing industry mobile mobile devices Mobile Strategy Mobility. View all posts. How Is Industry 4. You may also like. Industry 4. Amira Boutouchent.
A process automation or automation system PAS is used to automatically control a process such as chemical, oil refineries, paper and pulp factories. The PAS often uses a network to interconnect sensors, controllers, operator terminals and actuators. A PAS is often based on open standards in contrast to a DCS distributed control system , which is traditionally proprietary. Process automation involves using sensors, actuators, computer technology and software engineering to help power plants and factories in industries as diverse as paper, mining and cement operate more efficiently and safely. In the absence of process automation, plant operators have to physically monitor performance values and the quality of outputs to determine the best settings on which to run the production equipment.
Chemical Process Control Systems
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Mobile Devices in Factories: An Important Competitive Advantage
Account Options Login. Koleksiku Bantuan Penelusuran Buku Lanjutan. Access Online via Elsevier Amazon. Englund , W. Elsevier , 2 Okt - halaman. This book compiles technical papers of five representatives from the national non-governmental air pollution prevention association of Argentina, France, West Germany, Japan, and the United Kingdom that aims to determine how they might work together cooperatively to contribute to the conservation of the world's air resources The topics discussed include the Swedish experiences on sensory evaluation of odorous air pollutant intensities; chronic fluoride intoxication due to air pollution; and organic ozone reactions as singlet oxygen sources. The emission and control of air pollutants from the incineration of municipal solid wastes and gaseous plume diffusion about isolated structures of simple geometry are also covered.
About the azbil Group. Support and Training. Solutions for Factory and Plant Problems. Case Studies. Investor Relations. Within Honda Motor Co. As part of its safety efforts, the plant has introduced a control system for furnaces that is compliant with JIS B , the latest Japanese industrial combustion safety standard. The system is used on automobile production lines for paint booth air conditioning, paint drying, and deodorization facilities.
New Tech, New Threats, and New Governance Challenges: An Opportunity to Craft Smarter Responses?
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Process automation system
Mobile applications are already actively used to support commercial activity in manufacturing, and several companies are developing a mobile strategic plan. This article reports on the advantages of using mobility in manufacturing. Mobile devices are extremely convenient tools that allow us to access a sea of information and stay connected at all times. Their use is so pleasant in our private lives, it makes sense that it is also the case in our professional life. Nowadays, the use of these small portable tools is practically a necessity to remain competitive in the business world and more precisely in the industrial field.
Looking to start your digital journey?
Significant technological advances are being made across a range of fields, including information communications technology ICT ; artificial intelligence AI , particularly in terms of machine learning and robotics; nanotechnology; space technology; biotechnology; and quantum computing to name but a few. These breakthroughs are expected to be highly disruptive and bring about major transformative shifts in how societies function. The technological advances in question are driven by a digital revolution that commenced more than four decades ago. These innovations are centered on the gathering, processing, and analyzing of enormous reams of data emerging from the information sciences with implications for countless areas of research and development. These advances promise significant social and economic benefits, increased efficiency, and enhanced productivity across a host of sectors. But there are mounting concerns that these technologies and how they are used will pose serious challenges, including labor force dislocations and other market disruptions, exacerbated inequalities, and new risks to public safety and national security. The technologies are mostly dual use, in that they can be used as much to serve malicious or lethal purposes as they can be harnessed to enhance social and economic development, rendering efforts to manage them much more complex. In parallel, geopolitical tensions around the world are growing, and most countries increasingly view these technologies as central to national security. The potential for misuse is significant.
FACTORY AUTOMATION AND PLANT MONITORING
Twenty years ago, most Americans pictured the Japanese factory as a sweatshop, teeming with legions of low-paid, low-skilled workers trying to imitate by hand, with great effort and infrequent success, what skilled American and European workers were doing with sophisticated equipment and procedures. Today, shocked and awed by the worldwide success of Japanese products, Americans […].
The factory is highly modernized and managed by the protected agricultural IoT control system. In more detail, there are dozens of sensors in the factory to jointly manage various parameters of the plant during its growth. Sensors and artificial intelligence cameras are also monitored throughout the process to adjust various parameters in real-time.
The conventional factory attempts to do too many conflicting production tasks within one inconsistent set of manufacturing policies. The chief result is that the plant is likely to be noncompetitive because its policies are not focused on the one key manufacturing task essential to successfully competing in its industry. In this article, the author discusses […].