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Manufacturing manufacture machine parts and products with coatings applied by thermal methods

Manufacturing manufacture machine parts and products with coatings applied by thermal methods

It's a popular choice for wheel. Electro Chemical Finishing is an industry leader in the application of decorative surface finishes. Vacuum Metalizing has many functional and. Extend the useful life of your cutting tools and reduce your manufacturing cost with PVD Physical Vapor Deposition coatings. Physical vapor deposition PVD coatings refer to a family of low-temperature coating processes. According to American Racing's website, www.

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Benefits and Limitations of Powder Coating

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Industrial coatings provide more than just an aesthetic finish to on industrial equipment or base materials. Industrial coatings are engineered barriers that protect parts from a wide variety of damages and extreme environments. Industrial coatings protect materials and components ranging from infrastructural piping to machinery to floors and other surfaces.

These coatings can applied via spray, brush, or dipped, with each application type requiring carefully crafted formulating. In addition, industrial coatings do more than protect parts and surfaces from corrosion. Different coating materials can:. Industrial coatings can be found across industrial and commercial settings. Selecting the right industrial coating is just one part of a multi-step process. Some of these processes include:.

In order for an industrial coating to take hold, the substrate—or the base material receiving the protective layer—must be completely clean. Many industrial coatings rely on a mechanical or physical bond to adhere tightly to the substrate surface. Some coatings even chemically bond with the substrate surface to create a nearly impenetrable layer of protection.

If the surface isn't completely cleared of dust, chemicals, and other contaminants, the industrial coating will likely fail prematurely. Trained industrial coating technicians know how to adequately remove moisture, salts, and dry contaminants with the correct chemical cleaners, heating processes, and blasting procedures. Every industrial coating procedure should include priming.

Primers help the coating and sealant bind to the substrate's surface for long-lasting performance. Primers help incompatible substrate and coating materials work together and also add to the part's final aesthetic by removing surface-level imperfections. Once the primer is applied, the substrate is ready for coating.

There are several different coating processes. Each method of coating is designed to fully coat the substrate in the protective coating material. However, everything from the substrate's size to its complexity impacts what coating application method is the right fit.

The most common coating processes include:. The right topcoat adds additional protective features to the industrial coating. For example, many topcoats can resist damage from UV light, abrasion and physical impact, and moisture among other things. Improper curing and drying procedures can make industrial coatings underperform.

Every industrial coating should have a Product Data Sheet that specifies the right drying and cure-through procedures for optimal coating results. Industrial coatings need to be cured at the correct temperature for the appropriate duration. The temperature specifications apply to the temperature of the substrate rather than the temperature of the oven, which is why parts of varying thicknesses often vary in bake times.

At the end of every coating process, parts should be inspected to ensure the coating is in line with acceptable parameters. Well-run paint lines have quality inspection standards in place to ensure that every coating project falls within acceptable thickness averages.

When selecting the right industrial coating methods, the equipment matters just as much as the coating material. An optimal industrial coatings line requires clean filters and spray tips, strong pump seals, and regularly flushed air lines. Without regular equipment maintenance, results can be substandard or flawed.

Custom industrial coating formulations create a coating solution perfectly matched to parts and their environments. Depending on the substrate, the ideal industrial coating formulation may require acrylic, urethane, epoxy, or other materials. Manufacturers should also consider whether parts are made up of several different materials and when in the total manufacturing process an industrial coating should be applied.

Certain substrate and coating pairs can also be bridged by applying the correct primer or incorporating additives to aid in adhesion or enhance other properties. Manufacturers should also consider what unique protections the substrate requires, such as food safety regulation compliance, corrosion protection, and more. Depending on the substrate's surface conditions and shape, different application methods and materials may offer superior results to others.

Some substrates are vulnerable to composition changes through different application methods and curing procedures. For example, a manufacturer working with a plastic substrate paired with a coating that requires a heat cure must ensure the plastic substrate can endure the prescribed bake temperature without warping. Industrial coatings require a stable, clean environment within specific temperature and humidity conditions.

Inconsistent conditions in the application environment are often followed by inconsistent finishing results. For example, uncontrolled temperature and humidity settings with warmer, industrially active days and cooler temperatures at night can result in thermal shock. Exposure to chemical fumes, splashes, and contaminants during the application or drying period can chemically alter the coating.

Any contamination before the coating is cured can also reduce its effectiveness. Manufacturers should also ensure that their treated parts are protected from UV radiation, abrasion, and physical impact before curing is complete.

Every detail of the application process impacts the final result. Manufacturers need to carefully plan out the precise application method—such as spraying, dipping, or brushing—and whether the process ensures accurate thickness control. Other process factors for consideration include:.

Different paint chemistries exhibit different industrial coating properties. Epoxy and urethane coatings, for example, can withstand a wide variety of chemicals and physical impact. Epoxies can also struggle with exterior exposure. Meanwhile, nitric acid can damage the coating. Water-based coatings are safer for technicians during the application process, but may increase the risk of corrosion in vulnerable substrates.

Ultimately, most of the aesthetic and functional properties of industrial coatings rely largely on the coating material and application process. Those additional properties include:. During every step of a custom industrial coating formulation, it's important to take into consideration the part's application use.

Application use is one of the biggest factors that determine the coating properties needed to perform its end function. Aexcel Corporation carries a wide variety of topcoats, primers, and specialty industrial coating materials to meet your product's substrate and environmental requirements. These products include:. Aexcel's lines of polyurethane, acrylic, and urethane topcoats offer superior protection and aesthetic benefits to substrates such as additional smoothness, color depth, and appealing texture.

Quality primers set the foundation for strong industrial coating performance and long-lasting finishes. Aexcel has more than 50 years of experience custom formulating primers for metal, steel, plastic, and wood substrates. Some chemistries Aexcel is basic in include:. Customized specialty coatings can make unique products perform better and stand out from their competitors. Talk to our chemists, quality control department, and experts any time you have a question or require technical support.

Industrial coatings protect manufactured substrates from corrosion and other sources of damage during the life of a product. Custom industrial coatings offer solutions for unique or complex applications.

The Manufacturer's Guide to Industrial Coatings. Repel dirt, grease, and contaminants with a nonporous topcoat. Popular applications include: Building Materials: Architectural products and engineered roofing and decking systems Construction: Tools, heavy equipment, and infrastructure parts Consumer Packaged Goods: Canning, commercial containers, plastics Manufacturing: Industrial machinery, walking surfaces.

Considerations for the Industrial Coatings Process Selecting the right industrial coating is just one part of a multi-step process. Some of these processes include: 1. Substrate Surface Preparation In order for an industrial coating to take hold, the substrate—or the base material receiving the protective layer—must be completely clean.

Properly cleaning surfaces prior to coating prevents damage such as: Fish eyes Blistering Adhesion failure Alligatoring Bubbling Cissing 2. Powder coating: This dry application method often uses an electrostatic charge to apply a thin layer of powder to the substrate. The larger and denser the part, the more energy and oven space is required to sufficiently charge the part for coating. Dip coating: Complex parts with nooks and crannies can be fully coated through an immersion process known as dip coating.

This method ensures that the entire surface is coated, including corners and lips that spraying processes wouldn't normally contact. Brush coating: The industrial coating is applied to the substrate with a brush. This is a simple process for commonly used for flat surfaces, such as walls, floors, and beams. Curing and Drying Improper curing and drying procedures can make industrial coatings underperform.

Inspection At the end of every coating process, parts should be inspected to ensure the coating is in line with acceptable parameters. Industrial coatings suppliers should work with their customers to ensure they regularly: Audit processes with feedback from applicators Clean work areas Maintain equipment. Key Factors for Selecting a Custom Industrial Coating Formulation Custom industrial coating formulations create a coating solution perfectly matched to parts and their environments.

Key factors include: Substrate Identification Depending on the substrate, the ideal industrial coating formulation may require acrylic, urethane, epoxy, or other materials. Process Identification Every detail of the application process impacts the final result. Other process factors for consideration include: Substrate preparation Baking and curing equipment Drying conditions and space availability in controlled environments Post-cure cleaning and treatments Coating Properties Different paint chemistries exhibit different industrial coating properties.

Those additional properties include: Smoothness of film, texture, and gloss Coating flexibility and elongation Moisture permeability Solderability and conductivity for further processing Color quality, specificity, and retention During every step of a custom industrial coating formulation, it's important to take into consideration the part's application use. Industrial Coatings by Aexcel Corporation Aexcel Corporation carries a wide variety of topcoats, primers, and specialty industrial coating materials to meet your product's substrate and environmental requirements.

These products include: Topcoats Aexcel's lines of polyurethane, acrylic, and urethane topcoats offer superior protection and aesthetic benefits to substrates such as additional smoothness, color depth, and appealing texture.

Primers Quality primers set the foundation for strong industrial coating performance and long-lasting finishes. Some chemistries Aexcel is basic in include: Acrylic Alkyd Epoxy Epoxy ester primers Specialty Industrial Coatings Customized specialty coatings can make unique products perform better and stand out from their competitors.

Elastomeric coatings for foam and other flexible substrates. Soft feel coatings that transform hard plastic substrates to feel like rubber, leather, or other more palatable surface textures. With Aexcel's custom formulation capabilities , manufacturers improve their products with a high-quality finishes and superior protection.

A conformal coating is a thin polymeric film applied to a printed circuit board PCB in order to protect the board and its components from the environment and corrosion. A newly manufactured printed circuit board will generally perform well, but performance can quickly deteriorate due to external factors in its operating environment.

What Is the Metal Fabrication Process? In every household and working environment, metal plays a major role in how people operate. Metal fabrication is the process of turning raw metals into pre-made shapes for assembly use. For example, the panels that comprise the frame of an automobile are made through custom metal fabrication processes, which are usually performed at a fabrication facility and then sent to an auto assembly plant. However, the processes involved are complex and varied.

SteelConstruction.info

A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both. The coating itself may be an all-over coating, completely covering the substrate, or it may only cover parts of the substrate. An example of all of these types of coating is a product label on many drinks bottles- one side has an all-over functional coating the adhesive and the other side has one or more decorative coatings in an appropriate pattern the printing to form the words and images.

What Are Conformal Coatings? Everything you need to know:

Paint is the most commonly used material to protect steel. Paint systems for steel structures have developed over the years to comply with industrial environmental legislation and in response to demands from bridge and building owners for improved durability performance. Previous five and six coat systems have been replaced by typically three coat alternatives, and the latest formulations have focussed on application in even fewer numbers of coats, but with increasing individual film thickness. The protective paint systems usually consist of primer , undercoat s and finish coats. The binder is the film forming component in the paint. Solvents are usually organic liquids or water.

Bolero Ozon. The Canadian Encyclopedia.

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat. The powder may be a thermoplastic or a thermoset polymer. It is usually used to create a hard finish that is tougher than conventional paint. Powder coating is mainly used for coating of metals , such as household appliances , aluminium extrusions , drum hardware and automobile and bicycle parts. Newer technologies allow other materials, such as MDF medium-density fibreboard , to be powder coated using different methods. Because powder coating does not have a liquid carrier, it can produce thicker coatings than conventional liquid coatings without running or sagging, and powder coating produces minimal appearance differences between horizontally coated surfaces and vertically coated surfaces. Because no carrier fluid evaporates away, the coating process emits few volatile organic compounds VOC.

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Industrial coatings provide more than just an aesthetic finish to on industrial equipment or base materials. Industrial coatings are engineered barriers that protect parts from a wide variety of damages and extreme environments. Industrial coatings protect materials and components ranging from infrastructural piping to machinery to floors and other surfaces. These coatings can applied via spray, brush, or dipped, with each application type requiring carefully crafted formulating.

Paint is a term used to describe a number of substances that consist of a pigment suspended in a liquid or paste vehicle such as oil or water. With a brush, a roller, or a spray gun, paint is applied in a thin coat to various surfaces such as wood, metal, or stone. Although its primary purpose is to protect the surface to which it is applied, paint also provides decoration.

Plastics are the most common materials for producing end-use parts and products, for everything from consumer products to medical devices. Plastics are a versatile category of materials, with thousands of polymer options, each with their own specific mechanical properties. But how are plastic parts made? For any designer and engineer working in product development, it is critical to be familiar with the manufacturing options available today and the new developments that signal how parts will be made tomorrow. This guide provides an overview of the most common manufacturing processes for producing plastic parts and guidelines to help you select the best option for your application. Some manufacturing processes have high front costs for tooling and setup, but produce parts that are inexpensive on a per-part basis. In contrast, low volume manufacturing processes have low startup costs, but due to slower cycle times, less automation, and manual labor, cost per part remains constant or decreases only marginally when volume increases. Some processes create first parts within 24 hours, while tooling and setup for certain high volume production processes takes months. The optimal material for a given application is determined by a number of factors.

Get an overview of manufacturing processes for producing different types of plastic parts Plastics are the most common materials for producing end-use parts and products, for Thermoplastics are the most commonly used type of plastic. .. fixtures to replace machined parts, and five ways to improve the efficiency of your.

Custom Pvd Coating

Romina Ronquillo. Powder coating is a dry finishing process in which free-flowing, thermoplastic or thermoset powder material, rather than a liquid suspension, is applied to a surface, melted, and then allowed to dry and harden into a protective coating. Typically, the powder is applied via electrostatic spray deposition ESD to an electrically grounded metal substrate. Once the powder coating is completely applied to a part, it is then heat cured in an oven until the powder melts and flows together. Powder coatings can also be applied by dipping preheated parts into powder material within a fluidized bed.

Coatings Technology Blog

Dictionary of Occupational Titles: Definitions of titles. United States Employment Service. Directs financial affairs of an organization: Prepares financial analyses of operations for guidance of management. Establishes major economic objectives and policies for company. Prepares reports which outline company's financial position in areas of income, expenses, and earnings, based on past, present, and future operations.

Materials processing , the series of operations that transforms industrial materials from a raw-material state into finished parts or products. Materials processing by hand is as old as civilization; mechanization began with the Industrial Revolution of the 18th century, and in the early 19th century the basic machines for forming, shaping, and cutting were developed, principally in England. Since then, materials-processing methods, techniques, and machinery have grown in variety and number.

United States. Bureau of Labor Statistics.

ASTM's paint and related coating standards are instrumental in specifying and evaluating the physical and chemical properties of various paints and coatings that are applied to certain bulk materials to improve their surface properties. Guides are also provided for the proper methods of applying these coatings, which also include enamels, varnishes, electroplatings, pigments, and solvents. These paint and related coating standards help paint manufacturers and end-users in the appropriate testing and application procedures for the coating of their concern.

Whatever the preferred properties or cultural demands, Voith is the respected and experienced supplier of complete tissue papermaking machines and high-quality components. From stock preparation to finishing, our XcelLine covers the complete production process. Tissue paper manufacturers profit from numerous benefits. Within the paper segment, the tissue market is regarded as dynamic, innovative and future-oriented.

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